Artisan Bread | Baking Processes | BAKERpedia (2024)

Artisan breads do not have a Standard of Identity set by the FDA. Therefore, there is no absolute definition of what ingredients and processing conditions to use and what the finished product characteristics should be.

This category of bread is becoming more important in the baking industry as customers are looking for products with different and creative designs, maximum freshness and clean labels.

Origin

The term artisan bread conjures the image of artisan bakers who are masters of their craft, shaping breads by hand and only using the basic bread ingredients: flour, water, yeast, salt, and most importantly time. This is a stark contrast to the standardized, repeatable and industrially-produced breads that are often found in the supermarket bread aisle.

How does it work?

The term artisan bread can include hearth breads (those baked without pan), and sourdough breads. The following are some examples:

Artisan breads are usually baked in hearth-style ovens (with radiant heat as main source of heat transfer), and ovens that are designed to inject/exhaust steam into/from the baking chamber. This type of bakery products are usually crusty, with a large and open cell structure. They also have a rustic look, ornate scoring and/or flour dusting on top.

How are artisan breads made?

Artisan breads are characterized by their lean formulation (i.e. low sugar and fat level), little to no use of dough conditioners (except for enzymes used for dough strengthening and crumb softening), and high or low hydration levels (depending on shape and spread desired by the baker).

The following are some ingredients available for the production of artisan bread and their usual levels in the formula:1,2,3

IngredientBaker’s %
Bread flour*100.0
Whole wheat flour**Any level / 100.0 for whole wheat bread
Rye flour (dark, medium or light)20.0–40.0
Semolina flourAny level (depending on particle size)
Cracked or crushed whole grainsAny level (depending on particle size)
Water50.0–85.0
Compressed yeast (optional if using pre-ferments or sourdough)0.1–3.0
Biga / poolish / sponge15.0–50.0
Sourdough15.0–50.0
Virgin olive oil (flavor and color)1.0–2.0
Non-diastatic malt (color and flavor)1.5–2.0
Sugar (refined, granular sucrose)0.5–1.0
Salt (usually delayed during mixing)1.5–2.0

* Protein content 12.5–14.0%, ash content 0.45–0.55% (depending on flour extraction and wheat class).
** Protein content >14.0%, ash content 1.5–2.0%.

Comparison of artisan to commercial breads

Formulation

  • Flour: “True artisan” breads use wheat flours with a lower protein content (10.0–10.5% on a 14.0% moisture basis) but superior quality such as hard red winter wheats to produce chewy texture and open grain without toughness. Commercially produced artisan bread often requires higher protein flours to withstand dough machinability.
  • High water amounts: the resulting higher hydration doughs will be slack and sticky and can only be handled by hand or specialized equipment.
  • Biochemical leavening: baker’s yeast, wild yeast, naturally occurring lactic and acetic bacteria. Longer fermentation times of these microorganisms provide unique flavor, aroma and volume development at lower concentrations.
  • Preservatives: artisan bread doughs are fermented to low pH’s (4–5) which acts as a natural preservative.

Processing conditions:

  • Fermentation: bulk for about 24 hours at room conditions of T°/RH.
  • Mixing: shorter mixing time due to lower tolerance/stability of the low protein dough and its high acidity.
  • Makeup (dividing, rounding, moulding): application of very gentle stress and strains on the dough piece to preserve the open cell structure and gassiness.
  • Proofing: intermediate to long proofing/resting times to allow the dough to recover from mechanical work.
  • Dusting flour: higher amounts to reduce stickiness and improve handling of high absorption doughs. It can also provide distinctive appeal to baked goods.
  • Baking in hearth ovens loaded with peel board: injection of steam for 20–35% of bake time. Time/temperature profile depends on scaling weight, size and desired crust of finished product.

References

  1. Wirtz, R.L., and MacGuire, J.J. “Flour” The Taste of Bread, Springer Science+Business Media New York, 2001, pp. 3–14.
  2. Finnie, S., and Atwell, W.A. “Composition of Commercial Flour.” Wheat Flour, 2nd edition, AACC International, Inc., 2016, pp. 31–48.
  3. Gisslen, W. “Lean Yeast Doughs: Sponges, Pre-ferments, and Sourdoughs” Professional Baking, 7th edition, John Wiley & Sons, Inc., 2017, pp. 155–179.
Artisan Bread | Baking Processes | BAKERpedia (2024)

FAQs

What are the 7 stages of bread making? ›

It consists of a series of steps including mixing, fermentation, makeup, proofing, baking, cooling, slicing and packaging. Due to their critical role, these processes must be carefully operated to meet pre-set conditions and specifications.

What are the processes of bread production? ›

The twelve stages of bread making
  • Gathering everything that you need to make the loaf.
  • Measuring the ingredients.
  • Mixing the dough to the right consistency.
  • Resting and stretching & folding or kneading the dough.
  • First rise/ fermentation/ proof.
  • Deflating (gently) & dividing (if you are making more than one loaf)
  • Shaping.

What makes a bread an artisan bread? ›

Artisan breads are characterized by their lean formulation (i.e. low sugar and fat level), little to no use of dough conditioners (except for enzymes used for dough strengthening and crumb softening), and high or low hydration levels (depending on shape and spread desired by the baker).

What are the 12 stages of bread making? ›

The 12 Steps of Bread Baking:
  • Scaling Ingredients.
  • Mixing.
  • Bulk Fermentation (first rise)
  • Folding (sometimes called punching)
  • Dividing.
  • Pre-shaping or Rounding.
  • Bench Proofing or Resting.
  • Makeup and Panning.

What are the six 6 stages of bread making? ›

Bread making involves the following steps:
  • Mixing Ingredients. Mixing has two functions: ...
  • Rising (fermentation) Once the bread is mixed it is then left to rise (ferment). ...
  • Kneading. ...
  • Second Rising. ...
  • Baking. ...
  • Cooling.

How do bakeries bake bread now? ›

Automated machines can now mix doughs, knead them, shape them, and bake them in a fraction of the time it would take to do it by hand. This has allowed bakeries to produce more bread in less time and with less labour, resulting in greater efficiency and cost savings.

Why put egg wash on bread? ›

The egg-liquid mixture is then brushed over baked goods—like bread or pastries—before going in the oven to help give them a strikingly golden color and an eye-catching gloss after baking. An egg wash can also help seal the edges of filled pastries or hand pies and help any sprinkled sugar adhere to the dough.

What are the ten steps of yeast bread production? ›

The 10 Stages of Yeast Production
  • Scaling the Ingredients.
  • Mixing and Kneading the Dough.
  • Fermenting the Dough.
  • Punching Down the Dough.
  • Portioning the Dough.
  • Rounding the Portions.
  • Shaping the Portions.
  • Proofing the Products.
Apr 23, 2012

Why is artisan bread chewy? ›

Bread flour — while you can use all-purpose flour if you do not have bread flour, I highly recommend using bread flour for this artisan bread as the higher amount of protein in bread flour produces a ​​more robust and chewier bread.

Why is my artisan bread so dense? ›

The usual reason why bread becomes too dense is due to using flour with low protein content. When your loaf is spongy and heavy, you might have also put too much flour into it or made the dough in a cooler or too warm setting.

Why is artesano bread so good? ›

Artesano® is always baked without artificial colors, flavors and preservatives and free from high fructose corn syrup. heart healthy: diets low in saturated fat and cholesterol and as low as possible in trans fat may help reduce the risk of heart disease.

How is bread processed step by step? ›

Commercial Bread Production Process
  1. Ingredients. The basic ingredients for all types of bread are: ...
  2. Dough Formation. Combining the ingredients correctly is almost as important as what ingredients are added. ...
  3. Proofing and Rising. ...
  4. Dividing and Baking. ...
  5. Cooling and Slicing. ...
  6. Packaging. ...
  7. Distribution.
Dec 19, 2023

What is the life cycle of bread? ›

The entire life cycle of Bread starts from the farm where cultivation of the grain or wheat is needed for the flour. Other necessary inputs in the farm are machines, fertilizers, pesticides, fuel, water and energy. After harvesting the grain, it is dried, stored and later transported to the mill to be grinded.

What are the 7 steps in the baking process? ›

The Baking Process
  • Formation and Expansion of Gases. The gases responsible for leavening baked goods are. ...
  • Trapping of the Gases in the Air Cells. ...
  • Gelatinization of Starches. ...
  • Coagulation of Proteins. ...
  • Evaporation of Some of the Water. ...
  • Melting of Shortenings. ...
  • Crust Formation and Browning.

What are the 9 steps in bread-making? ›

How to Make Bread Dough
  1. Mise en Place (Scaling) Before starting the bread-making process, it is important to gather all of your ingredients (mise en place) and measure them accurately. ...
  2. Mixing. ...
  3. Kneading. ...
  4. Bulk Ferment (1st Rise) ...
  5. Shaping. ...
  6. Proofing or Proving (2nd Rise) ...
  7. Baking.
Feb 21, 2021

What is the stage known as 7 after kneading bread is left to rise? ›

Proving. During the proving period the dough is left to ferment, produce gas and grow in size. A warm, draught-free place is usually chosen for proving. Under cool conditions, the dough will take longer to rise.

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